Client Background

In 2023, Shenzhen Yunchuangda Industrial Equipment Co., Ltd. entered into a partnership with a renowned global electronics manufacturer to provide an advanced electroplating equipment solution. The client specializes in the production of consumer electronics and high-end electronic components, requiring exceptional standards for product appearance, quality, and durability. However, their traditional electroplating process was plagued by issues such as aging equipment, inconsistent processes, uneven plating, low production efficiency, and high energy consumption. Faced with these challenges, the client needed a modern, efficient, and stable electroplating system to improve production efficiency and product quality while reducing unnecessary costs.

Cooperation Requirements

The client sought an electroplating system that could accommodate a wide variety of products in different batch sizes. The equipment needed to provide high-efficiency plating capabilities to ensure uniform and stable surface coatings. Additionally, given the client's diverse product range, the system had to be flexible and scalable to handle various shapes and sizes. Environmental considerations were also critical, as the client required the equipment to meet industry-leading standards for energy conservation and waste reduction.

Solution

To address the client's specific needs, Yunchuangda designed an intelligent electroplating production line featuring the latest multi-functional electroplating equipment developed by the company. This production line incorporates advanced automation control technology, intelligent monitoring systems, and high-efficiency energy-saving modules. Through fully automated operation and real-time data monitoring, it ensures precise control over the electroplating process, significantly improving the uniformity and stability of the coating.

The equipment's modular design allows for flexible production mode switching, easily adapting to the electroplating needs of different product specifications and sizes. Additionally, the system includes an intelligent solution circulation system and waste gas and liquid treatment units, which significantly reduce chemical and energy consumption, thereby lowering production costs and environmental impact. Yunchuangda also provided comprehensive training and technical support to ensure that the client's staff could quickly master the equipment’s operation and maintenance.

Project Outcomes

Following the implementation of Yunchuangda's electroplating equipment, the client achieved a more than 25% increase in production efficiency. The uniformity and finish of the product surface coating improved significantly, raising the pass rate to over 98%. Furthermore, thanks to the equipment's energy-efficient design, the energy consumption of the client's electroplating production line decreased by 15%, and compliance with environmental standards was greatly enhanced. Most importantly, the solution helped the client significantly reduce rework and scrap rates caused by process issues, resulting in substantial cost savings.

The client expressed high satisfaction with Yunchuangda's electroplating solution and plans to extend their cooperation by deploying Yunchuangda's equipment in future production line upgrades. This successful partnership not only highlights Yunchuangda's technological expertise and innovation capabilities in the electroplating equipment sector but also reinforces the company's leading position in the global market.