Client Background  

In 2022, Shenzhen Yunchuangda Industrial Equipment Co., Ltd. provided a customized electrochemical polishing solution to a major automotive parts manufacturer. This client specializes in producing high-precision automotive components, such as engine and transmission system parts, which require exceptional surface smoothness and corrosion resistance, especially when subjected to harsh operating environments.

Project Requirements  

The client sought to enhance their competitiveness in the automotive market by improving the surface smoothness and corrosion resistance of their components. Specifically, they needed electrochemical polishing equipment capable of efficiently processing complex-shaped parts while ensuring high-quality polishing results in a large-scale production environment. The equipment also needed to be compatible with their existing production lines and facilitate automated operations to minimize manual intervention.

Solution Provided  

Yunchuangda designed and manufactured a fully automated electrochemical polishing production line tailored to the client’s specific needs. This production line featured advanced electrochemical polishing technology, capable of quickly achieving a high level of surface smoothness and corrosion resistance in parts. The equipment’s modular design allowed it to accommodate various sizes and shapes of components, seamlessly integrating with the client’s existing production lines. Additionally, the production line was equipped with intelligent control systems that provided real-time monitoring and adjustment of polishing parameters, ensuring consistent quality across all batches.

During the project, the Yunchuangda team visited the client’s factory multiple times to provide technical guidance, assist with the installation and commissioning of the equipment, and deliver operator training. We also offered comprehensive after-sales service to ensure that the equipment maintained high efficiency and reliability throughout its operation.

Project Outcomes  

By utilizing Yunchuangda’s electrochemical polishing equipment, the client significantly improved the surface quality and corrosion resistance of their components. Production efficiency increased by over 20%, and the defect rate was notably reduced, giving the client a stronger competitive edge in the automotive parts market. The client highly praised the stability and efficiency of the equipment and plans to continue using Yunchuangda’s solutions for additional surface treatment processes in future product lines.